OSHA 155-Hour General Industry Safety and Health

The OSHA 155-Hour General Industry Safety and Health course is an advanced professional training programme designed to provide comprehensive knowledge of workplace safety, hazard prevention, and OSHA standards within general industry settings. Covering a wide range of topics including hazard communication, ergonomics, machine guarding, electrical safety, and emergency preparedness, this course equips learners with the skills to manage and improve workplace health and safety practices effectively.

Course Overview

This extensive 155-hour programme focuses on the principles of occupational safety and health (OSH) and their application in general industry. Participants will learn to identify workplace hazards, evaluate risks, apply OSHA regulations, and implement safety control measures to reduce accidents and injuries. Through real-world examples and practical applications, the course helps learners become competent safety professionals capable of developing and managing workplace safety systems.

Course Study Units

1. Introduction to OSHA and General Industry Safety Standards (10 Hours)
2. Hazard Communication and Chemical Safety (HAZCOM) (15 Hours)
3. Workplace Hazard Identification and Risk Management (15 Hours)
4. Personal Protective Equipment (PPE) (10 Hours)
5. Fire Safety and Emergency Response (10 Hours)
6. Electrical Safety and Lockout/Tagout (LOTO) Procedures (10 Hours)
7. Ergonomics and Musculoskeletal Disorders (MSDs) Prevention (15 Hours)
8. Machine Guarding and Equipment Safety (15 Hours)
9. Incident Reporting, Investigation, and Root Cause Analysis (15 Hours)
10. Workplace Environmental Safety and Hazardous Waste Management (15 Hours)
11. Safety Auditing and Compliance Inspections (15 Hours)
12. Creating a Safety Culture and Employee Training (10 Hours)

Learning Outcomes

1. Introduction to OSHA and General Industry Safety Standards (10 Hours)

• Understand the role and responsibilities of OSHA in workplace safety and health.
• Identify key OSHA standards relevant to general industry.
• Demonstrate knowledge of employer and employee rights and responsibilities under OSHA regulations.

2. Hazard Communication and Chemical Safety (HAZCOM) (15 Hours)

• Interpret and apply OSHA’s Hazard Communication Standard (HCS).
• Effectively use Safety Data Sheets (SDS) to identify chemical hazards.
• Implement proper labeling, handling, and storage procedures for hazardous chemicals in compliance with OSHA standards.

3. Workplace Hazard Identification and Risk Management (15 Hours)

• Identify common workplace hazards in general industry settings.
• Conduct risk assessments to determine the severity and likelihood of identified hazards.
• Develop strategies for hazard mitigation and risk management to minimize accidents and injuries.

4. Personal Protective Equipment (PPE) (10 Hours)

• Select the appropriate PPE based on workplace hazards and tasks.
• Understand the proper use, maintenance, and limitations of various types of PPE.
• Ensure compliance with OSHA standards regarding the use of PPE to protect workers.

5. Fire Safety and Emergency Response (10 Hours)

• Identify common fire hazards and implement preventive measures in the workplace.
• Develop and implement effective emergency action plans and evacuation procedures.
• Respond to fire emergencies, including managing fire suppression and evacuation protocols.

6. Electrical Safety and Lockout/Tagout (LOTO) Procedures (10 Hours)

• Recognize electrical hazards in general industry environments.
• Understand and apply OSHA electrical safety standards to prevent electrical incidents.
• Implement Lockout/Tagout (LOTO) procedures to control hazardous energy during maintenance activities.

7. Ergonomics and Musculoskeletal Disorders (MSDs) Prevention (15 Hours)

• Identify ergonomic risks that can lead to musculoskeletal disorders (MSDs) in the workplace.
• Apply ergonomic principles to redesign workstations and tasks to minimize strain and discomfort.
• Implement preventive measures to reduce the occurrence of MSDs among workers.

8. Machine Guarding and Equipment Safety (15 Hours)

• Identify machine hazards and implement proper machine guarding techniques.
• Apply OSHA standards for the safe operation and maintenance of machinery and equipment.
• Ensure that workers follow safety protocols for interacting with machinery and equipment to prevent accidents.

9. Incident Reporting, Investigation, and Root Cause Analysis (15 Hours)

• Report incidents, accidents, and near-misses in compliance with OSHA requirements.
• Investigate workplace incidents using root cause analysis techniques to determine underlying factors.
• Develop corrective actions to prevent similar incidents in the future.

10. Workplace Environmental Safety and Hazardous Waste Management (15 Hours)

• Identify environmental hazards, including hazardous waste, in general industry settings.
• Implement strategies for managing and disposing of hazardous waste in compliance with OSHA and environmental regulations.
• Ensure the safety of workers and the environment through spill prevention, containment, and cleanup practices.

11. Safety Auditing and Compliance Inspections (15 Hours)

• Conduct safety audits and inspections to assess workplace compliance with OSHA regulations.
• Identify areas of non-compliance and recommend corrective actions.
• Prepare for OSHA inspections and ensure that safety records and documentation are in order.

12. Creating a Safety Culture and Employee Training (10 Hours)

• Promote a culture of safety within the workplace through leadership and communication.
• Develop and deliver effective safety training programs to employees.
• Engage employees in safety initiatives and encourage proactive reporting of hazards.

Course Benefits

• Earn an industry-recognised OSHA 155-Hour General Industry Safety and Health certificate.
• Build advanced knowledge of OSHA standards applicable to general industry.
• Enhance career prospects in manufacturing, warehousing, healthcare, logistics, and related sectors.
• Gain practical skills in hazard control, inspections, and safety leadership.
• Improve workplace compliance, efficiency, and employee well-being.
• Increase opportunities for career growth in occupational safety and health roles.

Ideal Learner

This course is ideal for:

• Health and Safety officers, supervisors, and managers.
• Professionals working in manufacturing, warehousing, and general industry sectors.
• Engineers, maintenance staff, and operations supervisors.
• Individuals seeking advanced OSHA certification for professional growth.
• Anyone responsible for implementing workplace safety and compliance programs.

Entry Requirements

• Minimum age: 18 years.
• Educational background: High school diploma or equivalent (degree or diploma in engineering, science, or safety preferred).
• Experience: Recommended for individuals with basic exposure to workplace safety or related fields.
• Language proficiency: Good understanding of English (reading, writing, and speaking).

Who Can Enrol

• Students and graduates seeking a career in occupational safety and health.
• Employees and supervisors in general industry who need advanced OSHA training.
• Organisations aiming to train their safety teams for compliance and risk management.
• Professionals wanting to upgrade their skills with OSHA-recognised certification.

Future Progression

After completing the OSHA 155-Hour General Industry Safety and Health course, learners can progress to:

• Advanced OSHA certifications such as OSHA 500 or Construction Safety.
• International qualifications like NEBOSH International General Certificate (IGC).
• Specialised training in industrial hygiene, ergonomics, or fire safety.
• Career roles such as Safety Manager, Compliance Officer, OSH Consultant, or HSE Engineer.
• Leadership positions in workplace health and safety across industries.