The QualCert ISO 1622 Plastics — Polystyrene (PS) Moulding and Extrusion Materials course is designed to provide learners with comprehensive knowledge and practical skills in the processing, quality assurance, and compliance aspects of polystyrene moulding and extrusion. As one of the most widely used plastics in manufacturing, PS requires precise handling to ensure durability, safety, and efficiency in production. This qualification equips learners with the expertise to understand material properties, manage extrusion and moulding techniques, identify defects, and apply international standards for quality and environmental compliance.
With a strong focus on industry application, the course balances theoretical knowledge with practical insights, making it suitable for learners aiming to enter or progress within the plastics and polymer sector. By completing this programme, learners will gain professional recognition, enhance employability, and contribute to sustainable manufacturing practices in line with ISO 1622 standards.
Course Overview
- Qualification Title: QualCert ISO 1622 Plastics — Polystyrene (PS) Moulding and Extrusion Materials
- Awarding Body: QualCert
- Total Units: 06 units
- Credits: 30
- Guided Learning Hours (GLH): 120
- Total Qualification Time (TQT): 180
Course Study Units
- Introduction to Polystyrene (PS) Moulding and Extrusion
- Material Properties and Quality Control Standards
- Extrusion and Moulding Process Techniques
- Defects, Testing, and Troubleshooting in PS Processing
- Regulatory Compliance and Environmental Considerations
- Classification and Identification of PS Moulding and Extrusion Grades
Course Learning Outcomes
Unit 1: Introduction to Polystyrene (PS) Moulding and Extrusion
- Understand the role of PS in plastics manufacturing.
- Explain the basic principles of moulding and extrusion.
- Identify applications of PS across industries.
Unit 2: Material Properties and Quality Control Standards
- Analyse the physical and chemical properties of PS.
- Apply quality control standards in PS processing.
- Evaluate material performance under different conditions.
Unit 3: Extrusion and Moulding Process Techniques
- Demonstrate knowledge of extrusion and moulding machinery.
- Apply techniques for efficient PS processing.
- Assess production methods for scalability and efficiency.
Unit 4: Defects, Testing, and Troubleshooting in PS Processing
- Identify common defects in PS moulding and extrusion.
- Apply testing methods to ensure product quality.
- Implement troubleshooting strategies to resolve processing issues.
Unit 5: Regulatory Compliance and Environmental Considerations
- Understand international regulations for plastics manufacturing.
- Apply environmental sustainability practices in PS processing.
- Ensure compliance with ISO 1622 standards.
Unit 6: Classification and Identification of PS Moulding and Extrusion Grades
- Recognise different grades of PS materials.
- Classify PS based on performance and application.
- Apply identification techniques to ensure correct usage.
Course Benefits
This qualification offers learners a competitive edge in the plastics industry by combining technical expertise with compliance knowledge. It prepares professionals to meet industry demands while ensuring sustainable and efficient production practices.
- Gain internationally recognised certification.
- Develop practical skills in PS moulding and extrusion.
- Enhance employability in manufacturing and polymer industries.
- Learn to identify and resolve defects effectively.
- Understand regulatory and environmental responsibilities.
- Build confidence in applying ISO 1622 standards.
- Strengthen career progression opportunities.
Ideal Learner
This course is designed for individuals who are motivated to build or advance their careers in plastics manufacturing and quality assurance. It suits learners who want to combine technical knowledge with compliance expertise.
- Aspiring plastics engineers.
- Quality assurance professionals.
- Manufacturing technicians.
- Compliance officers in polymer industries.
- Students seeking vocational qualifications.
- Career changers entering the plastics sector.
- Professionals aiming for international recognition.
Entry Requirements
Learners must meet the following minimum entry requirements to enrol:
- Minimum Age: 16 years or above.
- Educational Background: Secondary education or equivalent, with basic knowledge of science or engineering.
- Experience: No formal work experience required, though prior exposure to manufacturing or technical roles is beneficial.
- Language Proficiency: Ability to communicate effectively in English, recommended CEFR B1 level or equivalent (IELTS 5.0).
Who Can Enrol
This qualification is open to a wide range of learners and professionals seeking to enhance their knowledge of PS moulding and extrusion. It is suitable for both entry‑level candidates and experienced practitioners.
- Students entering vocational training.
- Professionals seeking career advancement.
- Organisations upskilling their workforce.
- International learners aiming for global recognition.
- Public sector employees in technical roles.
- Career changers transitioning into plastics manufacturing.
- Consultants specialising in quality and compliance.
Future Progression
Completing the QualCert ISO 1622 Plastics — Polystyrene (PS) Moulding and Extrusion Materials opens pathways to advanced study and career opportunities in plastics engineering, polymer science, and quality assurance. Learners can progress to higher‑level qualifications, supervisory roles, or specialised certifications in materials engineering and sustainability. This course also strengthens employability in international markets, supporting career growth in manufacturing, compliance, and technical consultancy.